stock axle back restriction

Discussion in 'Modifications And Maintenance' started by carl, Feb 13, 2007.

  1. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    How much difference is there going to be between a full 3" catless tbe system and a 3" catless dp + 3" midpipe + 60mm (2.36") axle back on a stage 2 EJ25? searching has yielded very mixed results
     
  2. shineynitelite
    Offline

    shineynitelite Well-Known Member

    Messages:
    1,315
    Likes Received:
    1
    Trophy Points:
    121
    Location:
    st. paul
    i doubt anybodys going to have real results. i looked before. go on aim foo
     
  3. ShortytheFirefighter
    Offline

    ShortytheFirefighter Pokemans. I has none. Staff Member

    Messages:
    5,526
    Likes Received:
    1,571
    Trophy Points:
    398
    Location:
    My 6 cylinder makes 1250 lb/ft of torque.
    Which axleback? The diameter of the pipe doesn't automatically dictate how well it'll flow. The chamber type will have a large impact on it, as well as other supporting mods. What TBE?
     
  4. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    right now i have a JIC catback and an invidia dp. I'm considering switching to a turbo xs 3" midpipe with a 60mm axleback (brand is a secret right now :biggrin: but it is a straight through design)
     
  5. ShortytheFirefighter
    Offline

    ShortytheFirefighter Pokemans. I has none. Staff Member

    Messages:
    5,526
    Likes Received:
    1,571
    Trophy Points:
    398
    Location:
    My 6 cylinder makes 1250 lb/ft of torque.
    If it's a straight through, I can't imagine it'd be that much of a hindrance, if at all...One theory is that an exhaust that necks down near the end helps keep velocity up, especially since as the air cools it's losing volume and you're already several feet behind the turbo. Like I said, that's one theory. It sounds like you're around a stage 2ish car, a 2.5 in axleback would probably not have much of an effect if it is a straight through.
     
  6. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    yeah it's a "stage 2" STi. I won't be doing any crazy power mods for a while - this season is all about suspension. i could always add a cutout if needed
     
  7. shineynitelite
    Offline

    shineynitelite Well-Known Member

    Messages:
    1,315
    Likes Received:
    1
    Trophy Points:
    121
    Location:
    st. paul
    why dont you get a mad dad mid pipe
     
  8. WRX1
    Offline

    WRX1 _ Staff Member

    Messages:
    9,456
    Likes Received:
    727
    Trophy Points:
    348
    Location:
    Over there
    Very true. I would guess that until you are over that 4-450whp mark, a 2.5 axle back will not restrict you. After all, it is just a 2.5l 4 cylinder and even with the boost you still really don't flow the air needed for a full 3" exhaust. As long as you have a good flowing muffler that is all that is needed.

    Russ
     
  9. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    ok what do you guys think - should i get this axle back? it's a L'aunsort p555

    [​IMG]

    right now i have a JIC 505sus
     
  10. bikerwriter
    Offline

    bikerwriter Well-Known Member

    Messages:
    951
    Likes Received:
    3
    Trophy Points:
    203
    Location:
    St. Louis Park
    Didn't you just say you were at Stage 2 and NOT doing any crazy power mods, and that this year was all about suspension? :roll:

    I think you just want the bling. Ask Soggy for some pointers... :biggrin:
     
  11. TSTRBOY2004
    Offline

    TSTRBOY2004 Well-Known Member

    Messages:
    12,202
    Likes Received:
    403
    Trophy Points:
    393
    Gender:
    Male
    Location:
    Jordan, Minnesota, United States
    I would just buy that whole car.... mmm
     
  12. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    yeah and? is going from a 3" exhaust to a 2.5" a power mod? no not really - that's why i posted this question. if i was doing a bigger turbo I would for sure stick with the 3"

    reading and comprehension > you
     
  13. TSTRBOY2004
    Offline

    TSTRBOY2004 Well-Known Member

    Messages:
    12,202
    Likes Received:
    403
    Trophy Points:
    393
    Gender:
    Male
    Location:
    Jordan, Minnesota, United States
    ^^^ knowing what he wants < not knowing what he wants :)
     
  14. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    yea i'm marginally indecisive over this. I'll probably stick with the the JIC because I don't want to get this and then a midpipe which means added expense that could be better used on other stuff
     
  15. bikerwriter
    Offline

    bikerwriter Well-Known Member

    Messages:
    951
    Likes Received:
    3
    Trophy Points:
    203
    Location:
    St. Louis Park
    You said this "season" is all about suspension, and then you ask for us to vote on how pretty a rectangular exhaust looks. I was pointing out the irony as a joke. I think your sense of humor < zero.

    I doubt anybody here has a PhD in aerodynamics, thermodynamics, fluids, etc. You can't do a flow calculation even though you know the difference in diameter of the different pipes because you don't know the exact cfm of the turbo on your car at peak horsepower. Any nobody knows the flow rates of the different mufflers. So we're all just guessing.

    But I am a scientific person. So to answer the question you posted at the top of the thread, I will chip in $10 towards a second set of pulls on a dyno day for you to measure 3" versus 2.36" exhausts.
     
  16. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    hey sorry about that, i'm just very crabby because i'm working on all that stuff you just mentioned - particularily heat transfer and fluid flow. if i had more time i probably could run some fairly accurate simulations on ANSYS but I would need some egt and flow rate data, also convective coefficients for the exhaust and air
     
  17. TSTRBOY2004
    Offline

    TSTRBOY2004 Well-Known Member

    Messages:
    12,202
    Likes Received:
    403
    Trophy Points:
    393
    Gender:
    Male
    Location:
    Jordan, Minnesota, United States
    ......... and they all said...... View attachment 2868 View attachment 2869 View attachment 2870 View attachment 2871 ......huh?!!?:eek3:
     
  18. bikerwriter
    Offline

    bikerwriter Well-Known Member

    Messages:
    951
    Likes Received:
    3
    Trophy Points:
    203
    Location:
    St. Louis Park
    Easily understood. :) I bet you even had a Thursday morning meeting that was a complete waste of time and that prevented you from doing real work.
     
  19. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    yea that was called philosophy :laugh:

    but then i had heat transfer lab which is pretty awesome actually
     
  20. shineynitelite
    Offline

    shineynitelite Well-Known Member

    Messages:
    1,315
    Likes Received:
    1
    Trophy Points:
    121
    Location:
    st. paul
    /thread
     
  21. piddster
    Offline

    piddster Lone Wolf

    Messages:
    4,735
    Likes Received:
    15
    Trophy Points:
    123
    Gender:
    Male
    Location:
    Boostonia
    A muffler I picked up on ebay for my original exhaust plan had a three inch inlet and necked down to a 2.5. I thought it was pretty jank but for $45 what do you expect. So I asked one of my profs who was the fluids geek and he said the perforations in a straight through muffler are more of a restriction than the change in diameter, granted the change is smooth.

    food for thought
     
  22. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    you have a girl's name

    /thread

    (are we installing your exhaust this weekend?)
     
  23. shineynitelite
    Offline

    shineynitelite Well-Known Member

    Messages:
    1,315
    Likes Received:
    1
    Trophy Points:
    121
    Location:
    st. paul
    /lolz.

    i dont think so, i think kevin finally might have time :laugh: (now that i said this, he prolly wont :emo: )
     
  24. ShortytheFirefighter
    Offline

    ShortytheFirefighter Pokemans. I has none. Staff Member

    Messages:
    5,526
    Likes Received:
    1,571
    Trophy Points:
    398
    Location:
    My 6 cylinder makes 1250 lb/ft of torque.
    And without those perforations, it's a pipe and not a muffler. So, what's more restricting? A baffled muffler or a straight through muffler? And now we're back to the beginning of the thread...
     
  25. bikerwriter
    Offline

    bikerwriter Well-Known Member

    Messages:
    951
    Likes Received:
    3
    Trophy Points:
    203
    Location:
    St. Louis Park
    That's why I'd offer $10 to see the axleback swapped out in the parking lot on dyno day with a new pipe given three pulls. The layman's way of measuring...

    "Boy, them there engineers sure do make fine tools." :laugh:
     
  26. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    that's why i posted hoping someone had real world results. figuring out an accurate simulation would take too much time
     
  27. shineynitelite
    Offline

    shineynitelite Well-Known Member

    Messages:
    1,315
    Likes Received:
    1
    Trophy Points:
    121
    Location:
    st. paul
    they wouldnt let you do it, they'd have to strap, then unstrap, and then restrap
     
  28. WRX1
    Offline

    WRX1 _ Staff Member

    Messages:
    9,456
    Likes Received:
    727
    Trophy Points:
    348
    Location:
    Over there
    Well, I know back in the day, Riftswrx did some testing with his car. 02 wrx, 4eat, built 2.5 (might have been the 2.2) and he was running right around the 380 mark (so about 420 in a 5/6 speed) at the wheels. Between his txs magnaflow (2.5 inch pipe) and his stock muffler was about 20-25 whp. Like I said before, until you are up around the 400whp mark, I don't think you will notice a difference between a 2.5 and a 3". You want to keep the air volecity high and with a exhaust that tapers a bit at the end will help that out.

    Russ
     
  29. piddster
    Offline

    piddster Lone Wolf

    Messages:
    4,735
    Likes Received:
    15
    Trophy Points:
    123
    Gender:
    Male
    Location:
    Boostonia
    I didn't say you shouldn't have the perforations. All I said is the they have more of an effect than the neck down in diameter, which is minimal. Please don't put words into my mouth :biggthumpup:

    Compressible fluids are a real biatch to simulate.
     
  30. bummpy
    Offline

    bummpy New Member

    Messages:
    844
    Likes Received:
    1
    Trophy Points:
    0
    Location:
    nordeast
    I've done it before. But even with FEA software it takes like 10-15min to iterate. And that's with just a 2D model of a strait pipe and laminar flow.

    It's fun and academic to model fluid flow, but anyone running a txs stealth-back with their stock muffler want to chime in on what their numbers are at stage 2? Can you even run stage 2?

    I'm thinking I want to go that route. Although zak also gave me a ride in his cobb tbe stage 2, and that was quite sex as well.
     
  31. carl
    Offline

    carl Well-Known Member

    Messages:
    7,981
    Likes Received:
    51
    Trophy Points:
    183
    Location:
    we gotta gooooo
    ANSYS is pretty good for modeling most anything lol. the main issue is coming up with all the constants and rates to input
     
  32. bummpy
    Offline

    bummpy New Member

    Messages:
    844
    Likes Received:
    1
    Trophy Points:
    0
    Location:
    nordeast
    Bingo!

    You telling me you want to crawl all over the place trying to inaccurately measure your entire exhaust geometry. Draw it up in cad, incorrectly guess at your boundary conditions, and incorrectly guess your fluid condions. To just in the end not even have enough nodes to even model it 2D. And then in the end, your simplified, not enough node havin' model ends up taking 4 hours to iterate.

    No thanks!

    Dyno pulls, swap, repeat.

    Even though I wanted to do that anyway when I was in school, you know, for fun. :roll:
     
  33. ShortytheFirefighter
    Offline

    ShortytheFirefighter Pokemans. I has none. Staff Member

    Messages:
    5,526
    Likes Received:
    1,571
    Trophy Points:
    398
    Location:
    My 6 cylinder makes 1250 lb/ft of torque.
    Not trying to put words in your mouth ;) Just thought I'd throw it out there.
     
  34. piddster
    Offline

    piddster Lone Wolf

    Messages:
    4,735
    Likes Received:
    15
    Trophy Points:
    123
    Gender:
    Male
    Location:
    Boostonia
    word. :cheers:
     
  35. wall of tvs
    Offline

    wall of tvs Well-Known Member

    Messages:
    6,036
    Likes Received:
    121
    Trophy Points:
    298
    Location:
    dream ftw
    [​IMG]

    Well here's a little test I did right after I got my '06. Stock everything with the exception of the addition of a Prodrive axelback.
     
  36. tangledupinblu
    Offline

    tangledupinblu Event Coordinator Staff Member

    Messages:
    18,609
    Likes Received:
    8,955
    Trophy Points:
    573
    Gender:
    Male
    Location:
    MNBugeyeMafia#001
    So she topped out at about 190hp?
     
  37. wall of tvs
    Offline

    wall of tvs Well-Known Member

    Messages:
    6,036
    Likes Received:
    121
    Trophy Points:
    298
    Location:
    dream ftw
    Yeah. I just looked at the logs from these two pulls, and they were taken about 3 hours apart. Intake temps were about 2* cooler on the 2nd pull since it was later in the evening.
     
  38. bikerwriter
    Offline

    bikerwriter Well-Known Member

    Messages:
    951
    Likes Received:
    3
    Trophy Points:
    203
    Location:
    St. Louis Park
    I'd like to know how he got such a perfect overlay on his graphs. I never get the same shape on mine. :(

    But to a previous question, I am running a TXS Stealthback with the stock muffler and a "Stage II" tune on my 2.0 Saabaru. Actually, I don't know what stage Tom would call it, but it's pretty strong. My MAF readings are 238. Consider that way back in the day with a Cobb Stage 2 map, we logged 188. But maybe I should order a Prodrive and then compare MAF readings.

    I still want to see 20 psi on the stock turbo...
     
  39. tangledupinblu
    Offline

    tangledupinblu Event Coordinator Staff Member

    Messages:
    18,609
    Likes Received:
    8,955
    Trophy Points:
    573
    Gender:
    Male
    Location:
    MNBugeyeMafia#001
    Can't wait to see the upcoming numbers from your custom map!:p
     
  40. wall of tvs
    Offline

    wall of tvs Well-Known Member

    Messages:
    6,036
    Likes Received:
    121
    Trophy Points:
    298
    Location:
    dream ftw
    I make all my road dyno pulls on the exact same stretch of road in the exact same spot.

    And with my current stage 1 tune, my road plots are showing ~260wtq. w00t.
     
  41. bikerwriter
    Offline

    bikerwriter Well-Known Member

    Messages:
    951
    Likes Received:
    3
    Trophy Points:
    203
    Location:
    St. Louis Park
    There's too much traffic on the roads around here for me to stick with one spot. The one place I used to be able to get a good pull has been jammed with traffic the last three times.