NF: Project Dark Knight

Discussion in 'Photo & Video Gallery' started by Nuke, Sep 18, 2011.

  1. xluben
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    xluben Well-Known Member

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  2. ofspunk7
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    ofspunk7 Well-Known Member

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    Ben, that video was great! The best part was it is stock exhaust. What a monster.
     
  3. Musashi
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    Musashi Well-Known Member

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    My agent will be in touch. :smoke:
     
  4. xluben
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    xluben Well-Known Member

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    Thanks!

    Have your people call my people.
     
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  5. vangstaboi86
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    vangstaboi86 Well-Known Member

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    Ben, I have to go and dyno mine!
     
  6. xluben
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    xluben Well-Known Member

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    That would be fun. I want to watch. Top secret NF dyno day?
     
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  7. ofspunk7
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    ofspunk7 Well-Known Member

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    I can play Taxi Driver :D
     
  8. vangstaboi86
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    vangstaboi86 Well-Known Member

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    Hmm that could be arranged one day. Still waiting on the new project yo ;)
     
  9. Nuke
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    Nuke Well-Known Member

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    hehe...my sleeves are worned out...time to let out the bizzznezzz
     
  10. xluben
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    xluben Well-Known Member

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    Here is the plot:

    [​IMG]

    Here are the numbers from all 3 pulls.
    • 468WHP / 498WTQ @ 27.6psi
    • 462WHP / 492WTQ @ 28.0psi
    • 463WHP / 494WTQ @ 27.4psi
     
  11. vangstaboi86
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    vangstaboi86 Well-Known Member

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    Hmm my 30r setup would of been a good match up ;)....
     
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  12. ofspunk7
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    ofspunk7 Well-Known Member

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    Past tense.... [top secret] ..... :coffee:
     
  13. vangstaboi86
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    vangstaboi86 Well-Known Member

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    LOL! You should see what's up next. :)
     
  14. ofspunk7
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    ofspunk7 Well-Known Member

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    I have. Someone may have shown me a cell phone picture.
     
  15. vangstaboi86
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    vangstaboi86 Well-Known Member

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    STALKERS! ;)
     
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  16. xluben
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    xluben Well-Known Member

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    What is the white line on the side of your car in your avatar picture?
     
  17. ofspunk7
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    ofspunk7 Well-Known Member

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    Flat white vinyl... you didn't know that I did that? [trolling]

    It's sunlight yo!
     
  18. 03subyR
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    03subyR Well-Known Member

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    Wow full boost at almost 4.5k. How you drive this on the street ;)
     
  19. xluben
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    xluben Well-Known Member

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    20psi by 3,750rpm's. Anything after that is just a bonus :)
     
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  20. Nater
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    Nater Member

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    I'd say he shifts quite a bit lolz.
     
  21. xluben
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    xluben Well-Known Member

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    Well it does have over 400WHP for nearly 3,000rpm's...

    But most of my street driving is in the area not on the plot, lol. Sub 3k it feels kind of like a normal car...
     
  22. Nuke
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    Nuke Well-Known Member

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    They did start it at 3k
     
  23. happyfeet
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    happyfeet Member

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    numbers looks great ben!!
     
  24. xluben
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    xluben Well-Known Member

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    Installed Koni Adjustable Dampers and RCE black springs (rears only) on Thursday. Here are some photos.

    Donor struts (09 WRX) and Koni's (in boxes).

    [​IMG]

    Close up of the donors. Only using the rear top hats for this part of the install.

    [​IMG]

    Drilling out the top hats to 1/2" for the Koni's.

    [​IMG]

    Top hats drilled out, Koni's ready for assembly.

    [​IMG]

    Koni's getting ready, and a close up of the RCE Black spring.

    [​IMG] [​IMG]

    One assembled, and then both assembled.

    [​IMG] [​IMG]

    Install went pretty well. I had just installed the RCE blacks on my stock struts a couple weeks ago, so I'd been through this whole process recently. Since I did already have the springs on the car, my first step was pulling the OEM struts and RCE blacks off the car, then taking the springs off and putting them on the Koni's. I used the 2011 OEM bump stops and cut off the smallest lobe. I was able to get the bump stops on without drilling them out. I just pushed them on far enough to clear the threads on the piston. Then I installed the top hat loosely and used that for leverage to pull the bump stop on. It was very easy. Then I took the top hat back off and put the spring on.

    I was able to press down on the springs by hand and get the bolt started onto the piston by myself. Having another person would make this a lot easier. When doing struts one tool you'll definitely want to have around is a go thru socket set. You pretty much need it to remove and install the top hats properly. Once they were assembled, I put the top bolts through the car and loosely installed the nuts. Then I re-connected the lower control arms. Once I got it all back together and tightened down I went for a drive. The car felt great even with just the rears.

    On Friday I did the front Koni's/RCE's with the help of Roger from NF Performance :)

    Donor struts for the front, all cleaned up (09 WRX).

    [​IMG]

    Pipe cutter in progress.

    [​IMG]

    Very clean cut!

    [​IMG]

    Koni insert installed and then spring and top hat assembled.

    [​IMG] [​IMG]

    Car back on the ground.

    [​IMG]

    The fronts were a lot more work. Partially because I didn't have the right tools/setup when I started. I had a bench vice, but I never actually bothered to mount it to my workbench (more on this later). I started this install by finding the center of the strut and tapping it with a punch. I used a universal drill bit and drilled just far enough to punch a hole in the damper. It is under pressure so hydraulic fluid will spray out. Make sure to wear proper protective equipment.

    So, once I had the hole made, I turned the damper upside down and pumped the piston in and out a dozen times or so. Until fluid mostly stopped coming out. I taped over the hole for the time being (to reduce the mess). Next I started in with the pipe cutter. I got most of the way through simply holding the vice with my feet, lol. Then the pipe cutter broke. One of the screws holding it together stripped out. When I went out to exchange the pipe cutter I also picked up some bolts to mount the vice to the bench. Drilled a few holes and bolted it down. Once I did that the pipe cutter was 100x easier to use. Haha. It didn't take too long and it was cut open. I pulled out the guts and finished draining it.

    Then I flipped it over and got the universal drill bit back out and opened up the hole to 1/2" to allow the Koni bolt to fit through. The damper is a friction fit into the OEM strut (it has some nubs that hold it tight). You have to pound it into place, or use a bolt to pull it in. The stock bolt won't reach, so I bought a longer M12x1.5 bolt and a bunch of washers. I started with very few washers and tightened the bolt down to pull the damper into the strut. Once the bolt bottomed out in the damper I unscrewed it and removed washers. Repeat until damper is pulled all the way into place. Or at least close enough to use the Koni bolt (but I'd pull the damper all the way in with the larger bolt because the Koni bolt is an allen key and that's more likely to strip out). Torque down to spec (55 ft-lbs).

    Then finish reassembling. We could not get it together without using spring compressors. I've heard other people can (maybe with different springs?). Once that is completely assembled, repeat for the the other side. It's not too difficult, but the pipe cutter takes some muscle, and the overall process is quite time consuming. We put the assembled dampers back in and set the camber bolts to max negative camber. Now that the suspension swap is complete I'll have to get re-aligned and see how it turned out. The 09 WRX struts should give me a little more negative camber than the 2011's would have.

    Once we got the wheels back on and put the car back on the ground it was obvious it was lower than with the stock struts (same springs, RCE blacks). I measured the fronts at 13" from hub to fender (previously 13.5"). The rear is also 13" from hub to fender. I think it looks perfect. It is nearly identical ride height to how I had my coilovers set. Approx 1-1.5 finger width of fender gap. I set the dampers to 1 turn firmer than full soft. I think this is what Koni recommends for moderate aftermarket springs. I'm going to try it there for a while and see how I like it. I did go on a quick drive, and it feels really good. The car has much better ride quality than the BC coilovers and still feels very planted in the turns. More thoughts will come after I've had the full setup in for a while.

    Here are some shots of the ride height on Koni Adjustable dampers and RCE Black springs. 13" from fender to hub on all 4 corners.

    [​IMG]

    [​IMG]
     
  25. PaulasaurusREX
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    PaulasaurusREX Well-Known Member

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    Great work as always Ben, thanks for the write up and pitures. Can't wait to hear how it rides, stance looks perfect.
     
  26. happyfeet
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    happyfeet Member

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    I'm glad to help you out
     
  27. happyfeet
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    happyfeet Member

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    I'm glad to help you out
     
  28. Nuke
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    Nuke Well-Known Member

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    Ben's such a wh0re lol
    For once Ben...leave it alone for a week
     
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  29. tangledupinblu
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    tangledupinblu Event Coordinator Staff Member

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    Lol...i was going to ask him if there was a suspension setup that he "hasn't" tried yet?
     
  30. xluben
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    xluben Well-Known Member

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    Also, over the weekend I put on the Tsudo cat back for a day and then took it off and went back to stock, lol. Wife thought it was too loud.

    I haven't decided what I'm going to change this week... :)
     
  31. zisson33
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    zisson33 Well-Known Member

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    Damn, who's your tuner? You have more power/tq out of that turbo than I got out of my little dinky thing. I need to see what's up!?!?!? ;)
     
  32. Nuke
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    Nuke Well-Known Member

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    I should retune yours very soon ;)
     
  33. zisson33
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    zisson33 Well-Known Member

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    Nice job with this. I'll need to get a ride in this soon!
     
  34. Musashi
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    Musashi Well-Known Member

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    Back to the stock turbo lol

    Hey how come I didn't feel any of that juice last weekend?
     
  35. ofspunk7
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    ofspunk7 Well-Known Member

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    :(

    No alternatives on better exhaust?
     
  36. xluben
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    xluben Well-Known Member

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    No! I want mine to be faster!

    Must be driver skill. Makes all cars seem slow.
     
  37. xluben
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    xluben Well-Known Member

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    I guess not. Maybe I'll just unbolt my cat back...
     
  38. zisson33
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    zisson33 Well-Known Member

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    It'll still be faster. My lack of shifting skills will keep you out front... :)
     
  39. Musashi
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    Musashi Well-Known Member

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    Maybe I can help lol
     
  40. xluben
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    xluben Well-Known Member

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    Hey now, no one's talking about turning here sir.
     
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  41. Musashi
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    Musashi Well-Known Member

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    Lmao does my spidy sense fear lol. I'll let you in on a little secret, RR wasn't the first thing I started out with. I believe you were there last year at Rock falls and IA. You can figure out the rest lol
     
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  42. xluben
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    xluben Well-Known Member

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    OK, I get it, you're the fastest driver on MNSubaru... And maybe the world!
     
  43. Nuke
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    Nuke Well-Known Member

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    We're all the fastest driver...in our own little mind LOL
     
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  44. Musashi
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    Musashi Well-Known Member

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    Lmao actually I'm the total opposite, that's why I sit on the side lines and give instructions. I'm not that young anymore and can't afford to go stupid fast anymore. I have a hunch the person who buys lunch is gonna win hehe
     
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  45. Musashi
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    Musashi Well-Known Member

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    Come on now, it's the least I could do to help level the playing field especially with mr Brandon being M.I.A. lol